Mixing

Mixing/Blending:

  • Solid-liquid, including crystallisation, switch from batch to continuous, control of in-line mixing
  • Gas-liquid, including optimisation of high intensity gas mixing
  • Liquid-liquid, including investigation of static mixers

Applications:

  • Liquid-Liquid/Solid-Liquid/Gas-Liquid
  • Lab/Pilot/Production
  • Continuous/Batch/Semi-Batch
  • Research/Process monitoring/Process Development

Benefits include:

  • Development of new mixing techniques
  • Determine mixing efficiency
  • Monitor and improve product quality
  • improved mixing homogeneity and efficiency

There are two main categories of mixing:

Within each of these categories are the materials that are being mixed, which can be categorised as:

  • single phase mixing or blending - this is usually liquid / liquid or solid / solid mixing
  • two or multi-phase mixing.  This is usually gas / liquid mixing or solid / liquid mixing.  In addition, solid / gas phase mixing and mixing of all three phases (solid / liquid / gas) are also found widely in industrial processes

Process tomography gives process users a tool to simultaneously measure concentrations at literally 100's of different points in a process stream.  Analysis of these measurements provides an excellent tool for measuring mixing.

Batch Mixing

In batch mixing, the p2+ instrument provides information at up to 2,500 different locations several times per second.  This configuration requires 8 separate circular measurement planes.  Where space in a vessel is at a premium, a tomography probe can be substituted for existing furniture in vessel (such as dip pipes or baffles).

Inline Mixing

For in-line mixing, the 2 plane m3000 can be used for capacitance and resistance measurements such that a wide variety of materials can be observed.

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